Composite MaterialAutomotivePrecision Lamination

Overlay + Metal

Composite Material Expert

60%

Weight Reduction

3 Weeks

Delivery Time

±0.1mm

Precision

1,500/month

Output

Customizable

Surface

Built-in

EMI Shielding

Project Overview

PET film + aluminum composite. Racing industry PCB panels with ±0.1mm lamination precision.

The Challenge

Automotive designer wanted metal-like appearance with plastic weight and cost benefits. The racing industry PCB panels required:

•Lightweight alternative to solid aluminum •Superior thermal management •Precision-machined mounting points •High-quality surface finish •EMI shielding properties

Our Solution

We developed a proprietary composite solution:

1. Material Innovation - Layered construction: PET film + aluminum core + PET protective layer - 60% weight reduction vs solid aluminum - Excellent thermal conductivity - Built-in EMI shielding

2. Process Excellence - Precision lamination at ±0.1mm - CNC machining for mounting holes - Surface finishing options: brushed, matte, glossy

3. Testing - Thermal cycle testing (1000 cycles) - Vibration testing (50G) - Salt spray testing (500 hours)

Project Gallery

"The weight reduction transformed our product design possibilities. Our racing PCB panels are now 60% lighter while maintaining structural integrity. PlasioTech's composite expertise is unmatched in the industry."

Design Lead

Automotive Company