Composite MaterialAutomotivePrecision Lamination

Overlay + Metal

Composite Material Expert

1.9mm Aluminum + PET Film • 1,500/Month delivery

15+ Years500+ ClientsISO 9001±0.1mm Precision

Certifications & Standards

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ISO 9001:2015

Quality Management

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ASTM D1003

Optical Standard

✓

CE Certified

European Market

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10-Year Warranty

Long-term Support

Project Overview

PET film + aluminum composite. Racing industry PCB panels with ±0.1mm lamination precision.

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The Challenge

Automotive designer wanted metal-like appearance with plastic weight and cost benefits. The racing industry PCB panels required:

•Lightweight alternative to solid aluminum •Superior thermal management •Precision-machined mounting points •High-quality surface finish •EMI shielding properties

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Our Solution

We developed a proprietary composite solution:

1. Material Innovation - Layered construction: PET film + aluminum core + PET protective layer - 60% weight reduction vs solid aluminum - Excellent thermal conductivity - Built-in EMI shielding

2. Process Excellence - Precision lamination at ±0.1mm - CNC machining for mounting holes - Surface finishing options: brushed, matte, glossy

3. Testing - Thermal cycle testing (1000 cycles) - Vibration testing (50G) - Salt spray testing (500 hours)

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Technical Specifications

Material	1.9mm Aluminum + PET Film
Precision	±0.1mm lamination
Surface	Brushed/Matte/Glossy
Temperature Range	-40°C to +120°C
Application	Racing PCB Panels
Output	1,500/month

Project Timeline

Total: 1,500/Month

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Day 1

Design & Mockup

Pattern design

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Day 2-3

Metal Fabrication

Frame fabrication

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Day 4

Overlay Process

Metal-acrylic bonding

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Day 5

Final QC

Adhesion test

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Day 6

Packaging

Shipping preparation

Project Gallery

Client Testimonial

"The weight reduction transformed our product design possibilities. Our racing PCB panels are now 60% lighter while maintaining structural integrity. PlasioTech's composite expertise is unmatched in the industry."

Design Lead

Automotive Company

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