Ballistic Visor
Life Safety Protector
3 Weeks delivery
Certifications & Standards
Project Overview
A defense contractor needed ballistic visors that could be custom-formed to fit different helmet types while maintaining bulletproof properties. The challenge was to apply protective coating while preserving formability - a capability no other manufacturer had achieved. Our proprietary solution enables military personnel to receive custom-fitted protection without compromising safety.
The Challenge
Defense contractor needed ballistic visors that could be custom-formed after coating - a capability no other manufacturer had achieved. Key challenges:
•Maintaining ballistic protection after coating application •Achieving optical clarity with protective coatings •Custom forming to fit various helmet types •Meeting multiple international certification standards •Batch consistency for military procurement
Our Solution
We developed a proprietary breakthrough solution:
1. Coating Technology - Developed nano-layer anti-fog coating that bonds at molecular level - Created scratch-resistant surface that maintains flexibility - Achieved both properties without compromising formability
2. Forming Process - Optimized heating profile to preserve coating integrity - Developed female-mold system for precise shape matching - Implemented post-coating heat forming at controlled temperatures
3. Testing Protocol - Individual ballistic testing on every unit - Drop-ball test for optical integrity - Environmental testing (-40°C to +60°C)
4. Certification - NIJ Level IIIA (USA) - STANAG 2920 (NATO) - EN168 (Europe)
Related Technical Guides
Technical Specifications
| Protection Level | NIJ Level IIIA |
| Threat Rating | .44 Magnum, 9mm FMJ |
| Thickness | 6mm standard, 8mm optional |
| Weight | 1.45kg (full face) |
| Standards | NIJ Level IIIA, STANAG 2920, EN168 |
| Surface | Anti-fog, Scratch-resistant coating |
Project Timeline
Design Review
Helmet compatibility analysis
CNC Machining
Precision cutting
Surface Treatment
Coating application
Ballistic Testing
NIJ certification testing
Final Assembly
Assembly and integration
Final QC & Ship
Quality verification and delivery
Project Gallery
Client Testimonial
"The only manufacturer who could deliver coated visors that still meet our forming requirements. Their quality control is exceptional - every visor passes our rigorous testing. They've become our sole supplier for ballistic visors."
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